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Put all of your most important sensor data and graphs on one page with the Dashboard option in the Leap software. Dashboards can be configured for you by the Phase IV Engineering team - or select the option to configure your own dashboards.Contact us for pricing on your specific requirements. -
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This unique Leap wireless sensor can install in the threaded grease zerk hole in bearings. Remove the grease zerk, install the sensor, then re-install the zerk back into the sensor. Grease guns may be used to continue grease the bearing using the zerk mounted on the Leap sensor. Mounting adapters also facilitate easy installation on any type of machine. Accelerometer readings (in all 3 axes) are taken at 5 KHz, then edge-processed into the top predictors of failures. Temperature and 3-axis vibration sensors are mounted in the stainless steel base. Send text, email, and phone alerts when temperature vibration limits are exceeded. Data integrates easily into PLCs or other plant monitoring software. Bulk accelerometer reading downloads are also available as an option. Contact us to talk to an expert and find the best solution. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Wireless pressure transceiver integrates with every type of WIKA pressure transducer - 4-20mA, 0-10V, and I2C outputs. This version transmits directly to a cellular tower and does not require a gateway to pass the data to cloud software. Ideal for remote locations or for installations without power for a gateway. The external industrial sensor may be powered by an optional 12 or 24V power supply driven from the over-sized dual-D Leap Sensor node battery. No external power source is needed with the 12/24V power supply option. The Leap transceiver node may also be optionally powered by an external voltage source. See below for other options to configure this industrial wireless sensor node to your exact needs. Contact us to find the best combination or let us know which WIKA sensor you would like us to integrate. Part of the breakthrough Leap Sensors® system. Build your quote here: -
This optional current transformer can be connected to the wireless Motor Monitor Transceiver Node to detect a rise in current that in indicative of a failing machine. Designed specifically for use in a machine condition based monitoring system as part of a condition based maintenance program. Part of the breakthrough Leap Sensors® system for the IIoT. Price is for a 0-50A AC split core current transformer. Please let us know if you need a current transformer with a higher rating. Build your quote here: -
This groundbreaking sensor integrates a current switch (or other on/off contact) to track machine availability. This sensor is the ideal solution for many applications monitoring on/off, true/false, open/close types of discrete conditions. Edge computing at the sensor node calculates the amount of time electrical current is flowing above a set threshold, as well as the time not running. It then counts the number of transitions, along with the percentage of time equipment is active. The system triggers text, email, and telephone alerts when the downtime exceeds certain user-set limits. A count-reset button on top of the enclosure resets the count at the end of a shift. Resets can also be configured to automatically be triggered at a certain time.- Works as a idle machine sensor, while also tracking 7 manufacturing KPIs, including: machine utilization, production counts, downtime events, OEE, stop counts, total downtime, and total active time.
- Current state of the equipment, up or down, is also displayed.
- Because the sensor node must always be on to detect any transition, it is powered by a 120V wall transformer via jack at the bottom of the enclosure.
- The sensor transceiver node wirelessly transmits the data via a gateway to the Leap SensorManager user software, PLC, or other plant monitoring software.
- Quickly download data to an Excel spreadsheet to use in machine availability calculations, or display the data on your production floor using our custom dashboard option.
- Ideal for monitoring machine utilization and ROI on large capital investments.
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The Leap wireless flood detection transceiver utilizes an orange-colored liquid sensing cable that can cover a large area. If water contacts the cable, at any point along its length, the Leap wireless sensor will report that a liquid is present. The software can be configured to send text, email, and telephone alerts when water is detected. A configuration screen allows for entering saturation levels to report the level of wetness. Contact us with questions or to request a custom length of the water detecting cable. Part of the breakthrough Leap Sensors® system. Build your quote here: -
The Leap wireless refrigerator and freezer temperature sensor continuously monitors the internal temperature of your refrigerator or freezer. Set alerts via phone, text, or email to know about issues even if you're not on-site. Streamline auditing processes. Ideal for temperature-critical applications such as laboratories, medical facilities, vaccine storage, medicine storage. This refrigerator/freezer monitoring system is designed with key features that are only available in the Leap product line:- Single sensor and dual sensor (2 temperature and 2 door-open sensors) available.
- Paper-thin cable maintains gasket seal integrity.
- Easily replaceable NIST-traceable tip for simple calibration.
- Industrial door-open sensor helps troubleshoot temperature alerts, as well as tracking each time the door is opened. Sensor device node takes a reading and transmits every time the door is opened and closed.
- Time that door is left open is reported - and alarms can be set on excessive door-open time.
- Optional wall transformer powers the sensor and also alerts power outages. On-board battery backup assures sensor node operation during power outages.
- Fast, simple installation with cold-proof foil stickers and adhesive-backed hook-and-loop.
- Thermal mass bottle prevents false alarms from defrost cycles or when the door is opened.
- Know for sure the sensor is connected & working with LED indicator light.
Note: transceiver node configuration
The transceiver node can be configured with one or two temperature sensors, replaceable calibrated temperature probes, zero to two door-open sensors, an optional thermal bottle, and battery power or wall power. Please specify the configuration that you need and we will send you a final quote to your exact specifications. Build your quote here: -
The Pressurized Dew Point (PDP) wireless sensor monitors the dew point temperature inside compressed air lines. Because water condenses at a higher temperature when the air is pressurized, the sensor sends an alert when the temperature inside the air lines is nearing the dew point. This provides the plant maintenance team ample warning to take action to head off major equipment malfunctions and damage. This Leap sensor integrates the Michell Easidew EA2 Moisture Meter. Part of the breakthrough Leap Sensors® system. Build your quote here: -
Track production counts, downtime events, OEE, stop counts, total downtime, and line rate using just a wireless photo eye sensor and our proprietary edge node logic. Works as a conveyor belt stop sensor, while also tracking 10 manufacturing KPIs. The sensor transceiver node wirelessly transmits the data across the production floor to a gateway, which collects the data and passes it to the Leap SensorManager user software, PLC, or other plant monitoring software. Quickly download data to an Excel spreadsheet to analyze downtime.- Calculates the time between each product's pass to identify when downtime occurs and its duration.
- Triggers text, email, and telephone alerts when the downtime exceeds certain user-set limits.
- Count-reset button on top of the enclosure resets the count at the end of a shift.
- Displays current state of the line, up or down.
- Tracks line rate, total downtime and uptime along with Overall Equipment Effectiveness (OEE) since the last count reset.
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This popular K-Type Thermocouple uses a strong magnet to attach to ferrous (such as steel) surfaces. Comes with a mini connector to quickly plug in to Phase IV sensors. Add to quote here: -
This unique Leap wireless sensor is less than 5mm thick and supports 9 ultra-small, high-accuracy RTD sensors.- 3-wire RTD connection supports long cables while also maintaining high temperature accuracy.
- The entire sensor is rated to operate up to at least 125C (257F).
- Readings as fast as every 3 seconds for each of the 9 sensors.
- Data logging capability when the transceiver node is not linked to a gateway.
- Silicon wafer processing
- Scientific experiments
- Paint and coatings curing
- Temperature profiling over a surface
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The Leap wireless pressure transceiver can integrate with every type of sensor with a 0 - 10 V output. The sensor is powered by the Leap Sensor device battery with a power supply that can be specified from 0 to 24 volts. No external power source is needed. Contact us to let us help you make your selected 0 - 10 V sensor wireless. Part of the breakthrough Leap Sensors® system. Build your quote here: